Testing Systems - Wiring

Product developed for wiring test. Aspects related to ergonomics, ease of movement and handling for the proper transport of equipment were considered in its conception. This equipment may be developed according to the client’s request.

• Ergonomic, functional and operator-oriented design
• Existence of two work planes
• Easy electrical and pneumatic module connection
• Modular structure
• Equipped to serve one or more workstations
• Exterior and interior lightning
• Available in 1, 2, 3, 4, 5 and 6 meters (customer’s request)

Developed for small wiring test whose test requirements are not complex. Aspects related to ergonomics, ease of displacement and handling for the due equipment transport were considered in its conception. This equipment may be developed according to the client’s request.

• Functional, ergonomic and operator-oriented design
• Easy electrical and pneumatic connection of the modules
• Existence of a work plane
• Modular elements constitution
• Able to suit one or more work stations
• Designed to be installed on a conventional workstation
• Size defined according to client’s specification

Equipment designed for high voltage test in automotive wiring in automatic assembly lines.

• This equipment is used in situations where, due to the length of the wire harness, it is the equipment itself that travels to the cables to perform the test.
• Work maximum voltage: 6000V.
• Reference selection to be tested and its result through high level inputs/outputs.

Product with electropneumatic design developed to be applied on self planks. Module based on customer’s specifications and/or connector manufacturer.

• Connector’s release in an automatic way through power cut
• Connector’s automatic retention by electropneumatic locking
• Led push button for error indication and connector’s release
• The contact is made with threaded pins, that can be inserted or in-house manufactured with forces from 0.8N to 25N and the heads should be pointed to the proper terminal.
• Component’s detection is associated with micro-switches/optical barriers
• Electrical connection system
• Externally shielded modules in order to be applied over the plank
• Types of Insertion: fixed block, moveable block with simple contact or “push-back”
• Type of Functions: automatic terminal’s brake lock and controlled effort; connector’s leak-tightness test through pressure or vacuum and colour detection through optical detectors

Product developed for presence control, position and orientation of clips in wiring. The presence control is developed by a test system. Clip block is mechanic with manual release through operator’s intervention or pneumatic release in the test’s final stage. It enables wiring distribution with the use of forks that support and ensure the control of clips position. It can be developed on rotative workstation in regard to left and right wiring.

• Presence control, position and orientation of clips in wiring
• Presence control through test system (standard or personal)
• It enables wiring distribution
• Clips position control sustained by forks
• It enables wiring dimensional control
• Lid made from wood or perforated aluminium

The D-ACC is designed for clamping and cutting clamps in the wiring assembly lines, allowing to adapt the clamping and cutting force of the clamp through pressure regulators and pressure switches to check the air inlet pressure in the system.

• Once the wiring is positioned, it is automatically fixed, allowing you to start the process in a safe and practical way.
• It is possible to attach a dynamometer to calibrate the clamping force of the clamp. (Assessory)
• According to the customer’s needs, it is possible to apply several modules in a row with just one order command.
• Once the cable tie is fitted to the wiring harness, the waste cable tie is automatically cut and thrown away.

The Laser Vision Module checks the accessories that are part of the fuse,
relay and diode box, are in the correct position and are well fitted to the connector. This module has a protective cover for the camera

• At test tables or in another type of Offline.
• The Clip is tested as positioned on the wire harness. To do this, you can orient the counterpart in 4 directions.
• Colour Detection.
• Standard.
• Closing Spacer.

D-CONNECT is an important technological breakthrough in the manufacture and use of electrical test modules. The applied digital technology simplifies all engineering and maintenance operations. The module contains the ways and detections wired to D-Connect cards and the number of cards by module varies according to the number of ways and detections.

• Built-in memory containing all the information of the test modules.
• Automatic upload of the board information from the test modules.
• Possibility of working simultaneously with traditional modules.
• Advanced integration with leak-test system to define the validation criteria and record the test results.
• The equipment becomes more versatile, increasing the profitability.
• Easy integration. No external intervention needed for module installation.

FlexiTable is an equipment for electrical testing of wire harnesses, with a quick modules exchange system and the possibility to test several families of wire harnesses using the same equipment. Normally the horizontal working plane it´s for electrical test and the vertical working plane it´s for the stockage modules but it may be customized according to wire harness layout requirements. The card incorporated in the module contains all the configurations and information about the module excluding the traditional racks, related cards and cables. The configurations are uploaded from the modules without reconfigurations or external interventions. FlexiTable and D-Flex modules have visual assistance with positioning instructions.

• Quick modules exchange system.
• Possible test several families of wire harnesses using the same equipment.
• Test and stockage zone.
• No necessary cards, cables and racks.
• Visual help information to operator (equipment + modules).

This is a piece of equipment developed for the pre-assembly of connectors in which, through an operation of “Push/Pull”, and subsequently carrying out an electrical test, it is possible to ensure that the wires that the wires have been properly inserted into the connector.

• Push Pull Operation.
• Continuity Test.

Test bench specially developed for medium wiring cables.

• Spacer Lock.
• Clip Detection.
• Colour Detection.
• Eyebolt Detection.
• Sealing.
• Continuity.
• Relay Functional Testing.

This equipment allows performing low voltage functional tests on components such as lamps or leds, resistors, diodes, relays and switches (which require interaction with the operator).

• Functional Tests.
• Isolation Resistance.
• Dielectric Strength.
• Circuit Continuity.